As part of the overall quality control process, manufacturers should include a “Torque Auditing” program to detect any signs of joint relaxation or loose fasteners. Torque auditing validates the fastening process, including torque tool, product design, and the materials used for application.
Precise torque control is key to quality assembly and can ensure that the products you make perform according to standards. In this article, we will discuss torque auditing after the assembly process and how it can help improve product quality.
What is Torque Auditing After Assembly?
Torque auditing after assembly checks the torque of fasteners after an assembly process is complete. This is done to ensure that the correct amount of torque was applied and that there are no loose fasteners or signs of joint relaxation. Torque auditing can be used on both new assemblies and reworked assemblies.
Performing After-Assembly Torque Auditing
There are many different ways to perform a torque audit, but the most important thing is to use a calibrated torque wrench with a calibration certificate.
This will help ensure that the correct torque is applied to fasteners. Once you have the torque wrench, you will need to follow the manufacturer’s instructions on how to use it correctly.
After the assembly process is complete, manufacturers should include a torque audit program as part of their quality control process. Torque measurement is paramount to any assembly line.
Running a nut or bolt down until it feels snug and tight is no longer sufficient in completing the torque control process. Measuring torque doesn’t stop after assembly completion.
Key Reasons for Conducting a Torque Audit After Assembly
Some of the key reasons to conduct a torque audit include the following:
- To ensure that the correct amount of torque was applied to fasteners
- To check for any loose fasteners or signs of joint relaxation
- To validate the fastening process
- To verify the application’s torque tool, product design, and materials used.
- To ensure that products perform as expected.
Importance of Using Torque Sensors
A torque sensor is an instrument designed for monitoring and testing torque applications. It’s also meant for torque auditing, evaluation, product development, and quality control.
There are two main types of torque sensors: strain gauge-based and magnetoelastic. Strain gauge-based torque sensors are the most common, and they use a Wheatstone bridge circuit to measure the change in resistance of the strain gauges. On the other hand, Magnetoelastic torque sensors use the principle of magnetostriction to measure torque.
Both types of torque sensors have their own advantages and disadvantages, but torque sensors are generally essential for conducting torque audits. This is because they provide accurate and repeatable measurements of torque.
Why Use Digital Torque Wrenches for Torque Audits?
Digital torque wrenches are the best type of torque wrench to use for torque audits. This is because they provide accurate and repeatable measurements of torque. They also have a wide range of torque settings that can be used for different applications.
Some of the other benefits of using digital torque wrenches include the following:
- They are easy to use
- They are lightweight and portable
- They have a wide range of torque settings
- They are accurate and repeatable
Overall, digital torque wrenches are the best type for after-assembly torque auditing.
Why Use DATAMYTE?
To get the best results from your torque audits, use DATAMYTE’s quality management tools to help streamline your torque audit tasks. The DataMyte Digital Clipboard is a workflow automation software that can help create quality control torque auditing checklists and other relevant tools. It also allows you to easily collect and store torque data and generate torque reports.
The DataMyte Digital Clipboard can help you save time and money by streamlining your auditing tasks. It can also improve the overall quality of your torque data and reports. Overall, the DataMyte Digital Clipboard is an essential tool for any manufacturer who wants to improve their quality control process.
Book a demo with us today to learn more about the DataMyte Digital Clipboard. We would be happy to show you how our software can help improve your torque audit process.
Torque auditing is an important process that should be conducted after the assembly process. It’s an important method that will help keep products performing as expected. Torque auditing can help improve the quality of products by ensuring that the correct amount of torque is applied to fasteners and validating the overall fastening process.