Customers are increasing demands on companies for high-quality products delivered on time. To meet these demands, engineers must design reliable products with a low probability of failure. Engineers use two tools to assess their designs’ reliability: Failure Modes And Effects Analysis (FMEA) and Residual Torque.
But what exactly is FMEA, and how does it relate to residual torque? This article will talk about both FMEA and residual torque and how both relate to each other.
What is FMEA?
Failure Modes and Effects Analysis (FMEA) is an engineering analysis that assesses potential causes of operational failures related to assembly line production, manufacturing equipment breakdowns, and product design.
This process involves the identification of potential failure modes, the effects of these failures on the system, and the actions that can be taken to mitigate these failures.
Why is FMEA Important?
In manufacturing, a failure mode is a manner in which a product or process fails to meet its intended function. A failure effect is the result of that failure in the system.
FMEA is important because it allows engineers to identify potential failure modes and their effects early in the design process before the product is released to the customer. This allows engineers to take corrective actions to mitigate the risk of these failures occurring.
Types of FMEA
FMEA is most commonly used by business leaders when designing, redesigning, and redeploying processes and products. It’s also a good process when preparing control plans for operational procedures.
While the analytical method involves several important subsets, FMEA is usually broken down into three major types:
System FMEA
A system FMEA is used to analyze potential failures at the system level. This analysis is typically performed during the design phase of a product or process.
System FMEA focuses on the fact that failures can occur between the interfaces of two or more components. This type of analysis is used to identify the potential for component interactions that could result in a failure.
Process FMEA
A process FMEA analyzes potential failures at the manufacturing or assembly process level. This analysis is typically performed during the design phase of a product or process.
Process FMEA focuses on identifying potential process-related failures that could result in a product or process failure. This type of analysis is used to identify the potential for human error, machine error, or process flow issues that could result in a failure.
Design FMEA
A design FMEA is used to analyze potential failures at the design level. This analysis is usually performed during the design phase of a product or process.
Design FMEA focuses on identifying potential design-related failures that could result in a product or process failure. This type of analysis is used to identify the potential for errors in the design of a product or process that could result in a failure.
Benefits of FMEA
The use of FMEA provides a lot of benefits, including the following:
- Early identification of potential failure modes and their effects
- Identification of actions that can be taken to mitigate the risk of these failures occurring
- Improved product and process reliability
- Reduced costs associated with product and process failures
- Improved customer satisfaction
- A better understanding of the manufacturing process
What is Residual Torque?
In manufacturing, residual torque is the amount of force required to keep an object in motion. It is a measure of the frictional forces that are present in a system.
Residual torque is important because it can cause products to fail if the required torque to keep them in motion is greater than the torque the product can generate. It can also cause products to become damaged if the frictional forces are too high.
When Is Residual Torque Measured?
Residual torque is typically measured during the design phase of a product or process. This allows engineers to identify potential failure modes and their effects early in the design process before the product is released to the customer.
At the same time, it also allows engineers to take corrective actions to mitigate the risk of these failures occurring. When measuring residual torque, the engineer uses devices such as a torque meter, force meter, or torque wrench.
How Does FMEA Relate to Residual Torque?
In manufacturing, both FMEA and residual torque are important measures of the reliability of a product. FMEA is used to identify potential failure modes and their effects, while residual torque is used to measure the frictional forces present in a system.
Both FMEA and residual torque are important because they can help engineers identify potential problems early in the design process and take corrective actions to mitigate the risk of these problems occurring.
At the same time, both FMEA and residual torque can help engineers improve their designs’ reliability. That way, customers can be confident that they are receiving a high-quality product that is unlikely to fail.
Why Use DATAMYTE?
For manufacturers who want to improve the quality of their products and reduce the risk of failures, it is important to use FMEA and residual torque analysis. DATAMYTE offers relevant tools that help engineers to perform these analyses.
DATAMYTE’s Digital Clipboard software helps engineers create workflows that will help them identify potential failure modes and their effects. You can create, collect, analyze, and report on FMEA data more efficiently through our workflow automation software.
DATAMYTE also offers a Residual Torque Analysis software tool that can change the way manufacturers manage data intelligence in Production & Quality. With this tool, you can produce better products that lead to longer client relationships.
With DATAMYTE’s products, you’ll be able to improve your product quality while reducing the risk of failures. Book a demo with us today to learn more about how we can help you improve your manufacturing process.
Conclusion
Failure Modes and Effects Analysis is an effective tool that can assess the potential causes of operational failures. It is important because it can help engineers identify potential failure modes early in the design process and take corrective actions to prevent these risks from occurring. At the same time, FMEA relates to residual torque because it can help engineers understand the frictional forces present in a system.
DATAMYTE offers relevant tools that help engineers perform FMEA and residual torque analysis. Get started with DATAMYTE today by scheduling a demo.
