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How Industry 4.0 Will Impact The Food & Beverage Industry In The Present and Future

How Industry 4.0 Will Impact The Food & Beverage Industry In The Present and Future

The food and beverage industry is in the midst of a digital transformation, and the impact of Industry 4.0 is being felt throughout the sector. Automation solutions are driving companies towards a more digitized approach to production, as formalized by the concept of Industry 4.0. 

As someone in the industry, you might be wondering what Industry 4.0 is and why it matters for food and beverage manufacturers. You might also wonder what trends and technologies we can expect to see in the industry due to this digital transformation. 

This article will outline what Industry 4.0 is and what food and beverage manufacturers need to know about it to stay ahead of the curve.

 

What is Industry 4.0?

To recap on our previous article, Industry 4.0 is a phase in the industrial sector that emphasizes digital technologies to improve manufacturing processes. The current phase in the industrial revolution is focused on digital technologies. Such as data analytics, cloud computing, and artificial intelligence. 

The aim of industry 4.0 is to create a more connected and efficient manufacturing process that can adapt to changing customer demands. As a result, we can expect to see a rise in data-driven decision-making, predictive maintenance, and other digital technologies throughout different sectors — including the food & beverage industry.

 

Influence of Industry 4.0 on Food & Beverage

For the food and beverage industry, the technological influence and advancements of Industry 4.0 are changing the way products are being made. Many of the current manufacturing processes in the food and beverage industry are already utilizing Industry technologies. 

Industry 4.0 creates opportunities for improvement both on the production line and how food manufacturers serve the end customer. For example, through digital technologies, plants are embracing initiatives such as:

  • Using RFID (radio frequency identification) to trace food from its source, through the production process, and its final destination.
  • Installing sensors on food packaging to send data to the manufacturer about the product’s condition (i.e., if it was dropped or exposed to extreme temperatures).
  • Combining data from different sources to get a more holistic view of the manufacturing process and identify inefficiencies.
  • Monitoring equipment performance through sensors that can predict when maintenance will be required.
  • Visualizing data and other key insights to increase productivity, decrease energy consumption, and automate restocking supplies.

 

Key Trends in Industry 4.0 in Food and Beverage

79% of food and beverage companies claim that sustainability is their main issue. In the next decade, the focus will continue to be on developing a sustainable food and beverage industry that can provide for an ever-growing population without damaging the environment. Apart from that, here are other key trends that industry 4.0 is bringing to the food and beverage sector:

Raising Food Safety Standards

Along with increasing demands for sustainable food manufacturing, companies in the food and beverage industry are raising their safety standards to ensure that food is sustainable and safe for consumption. To meet these rising standards, companies are turning to Industry technologies such as robotics, sensors, and data analytics. 

In particular, data analytics is being used to track food safety throughout the supply chain — from farm to table. As a result, food manufacturers can identify potential safety risks and address them before they become a problem by analyzing data collected from various sources. 

Digital technologies that can address the need for raising food safety standards include:

  • RPA (robotic process automation): improves quality control and prevents human errors that could potentially contaminate food during the production process.
  • Better hygiene processes: methods such as CIP (cleaning in place) technologies can be used to clean food manufacturing equipment without the need to disassemble it.
  • Improved supply chain visibility: IIOT (Industrial Internet of Things) temperature sensors can increase the assurance that raw materials and perishable foods are consistently kept in the correct conditions and won’t expire prematurely.
  • Logistics logging: this technology tracks every step of the shipment up until delivery; this method confirms that items haven’t been tampered with or contaminated.

 

Reducing Food Waste

According to the Food and Agriculture Organization of the United Nations (FAO), approximately one-third of all food produced worldwide is wasted each year. This is a huge problem because it’s a waste of resources and because food waste is a major contributor to greenhouse gas emissions. 

The good news is that Industry technologies are being used to combat this problem by reducing food waste throughout the supply chain. For example:

  • IIOT (Industrial Internet of Things) sensors can monitor food freshness and quality. And automatically generate alerts when there is a risk of food spoilage.
  • RPA (robotic process automation) can be used to sort food products according to quality. Which can help to reduce the amount of food waste during the production process.
  • Data analytics can be used to optimize production processes and minimize waste.

 

Streamlining Plant Operations

Like other verticals, the food and beverage industry is under pressure to do more with less. To stay competitive, manufacturers are looking for ways to streamline their plant operations and reduce costs. Industry technologies can help manufacturers achieve these goals by:

  • Improving OEE (overall equipment effectiveness): many software offers a wide range of features that can help manufacturers improve their OEE. Such as real-time monitoring, data collection, analysis, machine learning, etc.
  • Reducing downtime: by using predictive maintenance, companies can identify potential problems before they occur and take steps to prevent them. This helps to reduce unplanned downtime and keep production lines running smoothly.
  • Improving asset utilization: our software provides insights that can help companies better utilize their assets and improve their bottom line.

 

Improving Agility

Forecasting was a challenging demand even before the Covid-19 pandemic. The outbreak has completely disrupted global supply chains, making it even more difficult for companies to plan for the future. 

Digital technologies can help manufacturers be more agile and adapt to changing market conditions. For example:

  • Data analytics can be used to identify trends and adjust production quickly.
  • RPA (robotic process automation) can be used to automate tasks that are time-consuming or difficult to do manually. This frees up employees to focus on more strategic tasks.
  • IIOT (Industrial Internet of Things) sensors can monitor conditions in real-time and make adjustments as needed.

 

Why Use DataMyte?

If you are going to incorporate Industry 4.0 technologies into your food and beverage business, it’s important to use the right platform that can offer you the features and benefits that you need. 

DataMyte is the leading provider of software solutions that can help improve quality management, reduce costs, and streamline operations. All of which are important factors in improving operations for any food and beverage business.

DataMyte has several productions and quality solutions that can help you implement Industry 4.0 technologies in your business. including:

  • Digital Clipboard: create a comprehensive workflow that features the incorporation and implementation of relevant technologies into your business operations.
  • Escalate: this escalation management tool can help address defects in real-time and prevent them from becoming larger problems.
  • DataMetrics: accelerate power and performance and gain the edge using quality technology to keep your food and beverage business ahead of the competition.
  • Quality Planning Studio: plan, document, and monitor core quality requirements using this powerful quality management tool.

 

And so much more!

With DataMyte, you can streamline your food and beverage business and ensure that you’re using the right technologies to improve your operations. So visit our website now to learn more about our software and services. 

You can contact us today to learn more about how we can help you implement these technologies in your business. 

 

Conclusion

The fourth industrial revolution is in full swing and will be felt by the industry more in the coming years. The technologies involved will help streamline production, reduce costs, and improve quality. So make sure you know which technologies to use and how to implement them in your business.

 

 

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